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Industrial uses of Calcium Carbonate

Calcium carbonate, one of the popular chemicals is encountered by us first in the classrooms in the form of chalk (form of CaCO3). It occurs naturally in minerals, chalk, marble, limestone, calcite, shells, pearl, etc. It is a white insoluble powder-like substance which is found in earth’s crust.  It is prepared by passing carbon dioxide gas through calcium hydroxide which is commonly known as slaked lime.
Ca (OH)2 + CO2→ CaCO3 + H2O

When it reacts with a dilute acid, it gives carbon dioxide as a by-product.

CaCO3+H2SO4 → CaSO4+H2O+CO2

At 1200K, calcium carbonate decomposes and liberates carbon dioxide along with calcium oxide.
CaCO3 → CaO + CO2

Calcium carbonate is used extensively in many industrial processes. Some of them are mentioned below:

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Construction Industry

Mostly calcium carbonate is used either as a building material, or limestone aggregate for road building It is also used as an ingredient of cement. However, because of weathering mainly caused by acid rain,calcium carbonate can no longer used for building purposes on its own. It can only be used as a raw primary substance for building materials.

Purification of iron 

Calcium Carbonate is used for purifying iron from iron ore in a blast furnace. It is processed in situ to give calcium oxide. This forms a slag with various impurities present, and separates from the purified iron.

 Oil industry

Calcium carbonate is added to drilling fluids to act as formation-bridging and filter cake-sealing agent. Along with this it is also a weighting material which increases the density of drilling fluids to control the downward pressure.

pH corrector

Calcium carbonate is added to swimming pools, as a pH corrector for maintaining alkalinity and offsetting the acidic properties of the disinfectant agent.

Sugar Industry

It is used as a raw material in the refining of sugar from sugar beet; it is processed in a kiln with anthracite to produce calcium oxide and carbon dioxide. This burnt lime is then slaked in fresh water to produce a calcium hydroxide suspension for the precipitation of impurities in raw juice during carbonization.

In latex gloves

For growing Seacrete, calcium carbonate is a main source. It is a common filler material for latex gloves with the aim of achieving maximum saving in material and production costs.

Paper Industry

Ground calcium carbonate (GCC) and PCC are used as filler in paper because they are cheaper than wood fibre. GCC are the most important types of fillers currently used in terms of market volume.10–20% calcium carbonate can be found inPrinting and writing paper. In North America, we can see that calcium carbonate has begun to replace kaolin in the production of glossy paper. Europe has been practicing this as alkaline papermaking or acid-free papermaking for some decades.

Extender in Paints

Here typically 30% by weight of the paint is either chalk or marble. It is also popular filler in plastics.

Ceramic glaze applications

Calcium carbonate is known as whiting, and is a common ingredient for many glazes in its white powdered form.

 

 

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